JDM Pulsar Serie GTi Track Shed/Weapon Build

Me and a mate bought this a few weeks back to work at and bring to Kirkistown (local race track) for a few trackdays. Something cheap and easy to work at so we can build up some mechanical knowledge and also not worry about writing it off!

These cars are pretty rare being a JDM model only but they are based on the Nissan Almera that was sold in Europe. They come with a viscous LSD and the SR18DE engine, as well as electric folding mirrors, A/C and a few other things that'll be getting ripped out.

Last weekend we decided to make a start on the car. When it was being driven back home after purchase the gear stick flung back and is now stuck in 4th. We figured (hoped) it was the selector linkage and got underneath the car to investigate. Unfortunately it turned out to be something much more serious.

We disconnected the front engine mount and removed the support and gearbox mount (which was basically hanging off) to discover a sheared bolt left in the gearbox. Joy.

The RHS drive shaft is also sloppy and makes a knocking noise when its pushed back and forth. Also the PSF hub is wobbling about like Rik Waller with 10 pints in him.

Upon inspection of the engine we noticed an SR20 stamp so it appears the car has had a different engine fitted. This is probably a good thing as its much easier to get SR20 specific bits that we know will fit, rather than skety opinions about what fits both the SR18 and 20.

The gearbox appears to have the ribbing only found on the VLSD SR18 box, so hopefully that hasnt been swapped out for an SR20 one. However there seems to be a few bolts missing where it bolts on to the engine at the bottom. Perhaps the SR20 doesnt mate up properly to the SR18 box, we'll find out soon enough.

The next step then is going to be taking the gearbox out, assessing its condition and then removing the sheared bolt and retapping the hole. That should happen in the next few days.

Thats about as far on as we are at the moment. When we get the gearbox situation sorted then we'll have a good look over the car and make a list of things that need addressed/thrown in the bin. I'm very much looking forward to ripping the guts out of it! If anyone needs any interior bits and bobs feel free to ask.

In the mean time heres a few pics:

Firstly, the car; in all her scruffy glory.


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Engine:

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SR20 stamp:

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Two "missing" bolts from underside of gearbox:

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The offending sheared bolt stuck in the gearbox:

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Shall update this as we go along, its a long term project but we have some fairly major plans for it.

Thanks for looking and feel free to poke fun at our shed!
 
that looks like a highport primera sr20 to me, with the black around the spark plugs, could be wrong though,

track slag ftw ;)

Good luck with it
 
looks like the highport out of a sunny GTi as the plenum is under the inlet manifold, the primera P10 highport has the plenum on the top
 
that looks like a highport primera sr20 to me, with the black around the spark plugs, could be wrong though,

It is a high port, you can tell by the fact you can see the top of the injectors / fuel rail behind the engine. If it was a lowport you would see the plenum chamber and throttle body.

Clicky

Trug
 
yes trug but the P10 primera has a highport but there plenum is viewable as it is on the top like our low port. its either out of a sunny GTi or a JDM bluebird
 
tel me about it mate :lol:

taken from sr20forum, it should have one of these codes stamped into the head and one on the block...

1N5 V1 - SR16VE
1N5 V2 - SR20VE
5J -
51N -
52F - Larger Exhaust Valves Silvia engine
53C - JDM Pulsar GTi-R. 8.3:1 T28 Turbo Low Imp. 444cc Injectors Larger Top Mount Intercooler Larger Oil Cooler Solid Lifters Ind. TB's Oil Squirters
53J 2L- Flat Pistons, highport, egrless and gold/black Valve cover (*)
53J 2R - Normal pistons, highport, egrless and gold/black Valve cover
53J 4R - found in South African Nissan Sentra's and Sabre's. Silver valve cover and 10:1 compression.
53J 7R. Gold Valve cover with black strip down middle, egr-less, tubulor exhaust, highport
53J V1 - USDM Black Channel Valve Cover Highport 9.5:1 1990-92 Red Injectors EGR OBD-1
53J V2 - 1R USDM Silver Valve Cover Highport 9.5:1 Red Injectors EGR OBD-1 1993 RIBS
53J V3 - 5R JDM Ribs on head Silver Valve Cover Red Injectors Mitsubu Alt. tubular ex. manifold 1/1 in circle and /5 in circle on head beside 53J
53J V4 - JDM Black Channel valve cover
53J V5 - JDM Silver Valve Cover No Ribs
53J V6 - BlueBird SR20DET 8.5:1 sodium filled valves 7mm stem Oil Squirters T25 Turbo High Imp. 370cc Injectors Top Mount Intercooler Oil Cooler Hydraulic Lifters Single TB
53J V7 - JDM Black Channel valve cover tubular ex. manifold 10:1
53J V8 - 2L W11 Avenir 8.5:1 silver valve cover Ribs 370cc purple injectors T25 ball bearing turbo Big TPS No EGR Mitsu altenator High port Internal coil OBD-I Stock oil catch can steel pipe has a built in restrictor.........the one the runs from the valve cover forward then behind the distributor to the stock catch can. same BOV/CBV as teh 1stGen DSM
53J V9 - W10 weaker BOV then the W11 Non ball bearing turbo 8.5:1
53J V10 - 3L 10:1 JDM bare aluminum cover w/ black in the middle No Ribs under the coil there is a circle with a line through it and a small number 7
53J V11 - 2R I think this is a W10 BlueBird SR20DET 8.5:1 sodium filled valves 7mm stem Oil Squirters T25 Turbo High Imp. 370cc Injectors Top Mount Intercooler Oil Cooler Hydraulic Lifters Single TB Red V/C black channel
53J V12 - 3L JDM Ribbed head, All silver valve cover, either a 6 or 9 and a 1 in circles under the coil.
53J V13 - 8R JDM with an 8 in a circle behind the coil bare aluminum vc tubular header external coil and egrless of course highport ribs on the side of head
53J V14 - 8L USDM Ribs 93 NX2000 All Silver Valve cover 9.5:1
54C - N14 Pulsar DET
54D -
58Y - SR18DE JDM highport.
64J - SR18DE SR18Di JDM lowport.
65J - 2R 2J2 10:1 JDM Silver valve cover
78E - BlueBird SR20DET (53J Head) Larger Exhaust Valves
79E - Larger Exhaust Valves
89H - SR20DE Silver Valve Cover U.K. '94 SLX P10 lowport No ribs 10.0:1.
89J - SR20DE Red Valve Cover UK lowport sodium filled valves 10:1 Gray 259cc Injectors .
94Y V1 - 3L SR20DE US lowport 9.5:1 OBD-1 1994
94Y V2 - SR20DE US lowport 9.5:1 OBD-2 1995-99
96J - 1R UK Redtop 10:1 Highport (UK 101 1R 96J head)Gray 259cc Injectors Mitsubu Alt. sodium filled valves
Unknown - USDM B15 Roller Motor Nonpainted VC 9.5:1 OBD-2
Unknown V1 - AUTECH 11.5:1 175hp for Lucino Nonpainted VC
Unknown V2 - AUTECH 11.5:1 180hp for Primera Nonpainted VC
Unknown - 53J 4R, JDM 53J 3L, 53J 1R McRib USDM, 53J 4J???, 53J 4L
 
Ok I'll have a hunt round the engine, thanks.

Are there any online places to get OEM parts cheaper than the stealer?
 
as regards the gear box bolts i know that on the sr20det out of the pulsar (n14) the almera (N15) 2 litre gearbox 1 bolt doesnt line up. this could be the case with yours
 
Bit of an update. Gearbox mount is fixed and back on, new NSF drop link and wheel bearing going on tomorrow and most importantly, she's selecting all gears properly.

We'll carry out a full service in the next week and start to address all the wee niggly bits that need tidied up.

Then we can look at fitting proper suspension and a few go fast mods!
 
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