GA High Comp Build

inline GA maf Yo! for pre mapping running purposes

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A little work today setting piston ring gaps and working out an accurate c.r. Popped a piston and rings 15mm down into the bore, calculated the volume if it was flat top piston. Greased the lip, popped on the Perspex and pumped in the fluid which indicates a piston dome of 5.7cc. This works out to a 12:1 ratio which I was glad to see as I've not seen anything official of what these pistons provide. Just some foreign dodgy tuner stating it.

Received new lambda sensor and hrc fuel pump today also. Injectors came back from cleaning, both the USDM pink GA and sr20 injectors were pretty good flowing before cleaning, but nice to know they're squeaky clean and flow well now. Peace of mind .
 
Mapping was on for 18th July, things didn't go to plan with obtaining parts so mapping is on for 15th August. As soon as my enamel paint arrives and I've sprayed the block I will be assembling it. Literally for a garage full of parts I'm itching to add to the block. Got my graphogen running in assembly lube, flange sealant. As soon as the paint lands it's game on.

I can't help but wonder about power output. 100bhp+ per litre is quite achievable on the sr20 with similar compression etc so fingers are crossed.
 
Got everything crossed for you Paul. Really hoping you get some great results!
 
Whoops. Thought I would cc the combustion chamber, had 35cc in my head for some reason. Turns out they are 30cc making 13.3:1 … luckily the Honda pistons compression height is half a mm shorter than GA which brings it to 12.6:1.
 
On Monday I took a trip to John Middleton who flow tested a standard head and the head that Dale ported for me. Pleased to say dale increased the intake flow by 6.5% and improved the exhaust by 10%! Bringing the exhaust to intake ratio to 73.3%, up from around 66% match on the standard head. Very pleased.

I am going to draw some graphs up to show the gains.

Cheers dale


Did you ever make those graphs Paul?

Out of interest i've just been comparing the headflow of the GA vs the SR20DE highport head. The GA head isnt as bad as i had first thought, particulary the intake side.


Stock DE Highport Head flows:

INTAKE: 208 cfm @ 28" Mercury OR 124 cfm @ 10" water
EXHAUST: 148 cfm @ 28" Mercury OR 88cfm @ 10" water

@ 0.400" LIFT


Stock GA Head flows:

INTAKE: 167 cfm tested @ 28" Mercury OR 100 cfm @ 10" Water
EXHAUST:116 cfm tested @ 28 Mercury OR of 70 cfm @ 10" water

Measured @ 0.350" LIFT


Paul's GA head flows:

INTAKE: 177cfm @ 28" Mercury OR 108 cfm @ 10" water
EXHAUST: 128cfm@ 28" Mercury OR 77cfm @ 10" water

Measured @ 0.350" Lift

.......

Citroen Saxo 1.6 VTS (16v) 120bhp

INTAKE: 173 cfm @ 28" Mercury OR 104 cfm @ 10" water
EXHAUST: 140cfm @ 28" Mercury OR 84 cfm @ 10" water

^ Regarding power potential of your motor Paul, i believe the 1.6 VTS engines are attaining 150bhp fairly easily with intake/exhaust and cams, and the headflow is similar, the GA is down a bit on the exhaust still, but the extra compression will help compensate for that.
 
Awesome!

Yeah I forgot to post the graph lol

Intake STD: @ 8.89mm/0.350" = 99.4cfm
Intake P&P: ". = 105.8cfm

Exhaust STD: @ 8.89mm/0.350" = 70.7cfm
Exhaust P&P: ". = 77.6 cfm

The figures climb only a tiny bit more after this lift but that's irrelevant as the regrinds can only supply around 9mm lift, John Middleton explained that to gain duration on regrinds the lift has to suffer.

Standard lift is a shocking 7.5mm, regrinds give 9mm
 
First mapping session was a 9hr flop, too many wiring changes made by nissan between phases, cunts. Going back in 2 weeks so hopefully have it fully mapped and with figures to show.

Even with dizzy retarded it hesitates and pinks reasonably bad until 3k then its epic. Just hope at 13:1 it can be tuned atall and a big bonus if decent power can be made. It does spin up 205 rubber at half throttle though so it's looking hopeful. 400 miles on the engine so far. Warms up quite quickly and the bay temperatures are a bit mad but may end up wrapping the manifodl once i know its all running right. Once running with decent speed the water temps stay at 85 (thermostat setting) but in traffic the fans come on very often so may upgrade to an ally rad at later stage. All in all its going alright so far, few issues need ironing out but it works and started first time.

Had to put a bung in the exhaust, as this engine has made the exhaust i had on the Si atleast twice as loud, strange, must be pumping hard.
 
could you measure the hose outlets, they may not fit GA hoses.

This current rad only spans one and half of the two fans, is a gti rad wider, thicker?
 
Shame about the wiring mate. Fingers crossed for you so it's ready for the shoot out :) Still able to bring it to JAE?
 
if it doesnt blow up between now and then yeah lol, cant see any det marks down plug tubes and plugs look healthy still. Im sure itll still be beating for JAE
 
could you measure the hose outlets, they may not fit GA hoses.

This current rad only spans one and half of the two fans, is a gti rad wider, thicker?

Straight fit to ga hoses.

Its wider and thicker.

As for exhaust noise, bet it quietens down after mapping. I used to be able to change the exhaust tone with the dizzy on the autech
 
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